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cr

Random ramblings about bullet casting

You can cast more bullets in the same amount of time by using a six cavity instead of a four cavity.

You can cast more bullets in the same amount of time by using a four cavity instead of a two cavity.

You can cast more bullets in the same amount of time by using a two cavity instead of a one cavity.

You should never drip sweat into a pot of molten lead.

A Lee pot will drip constantly. Two Lee pots will drip twice as much.

Never use your fingers to pick up a bullet that missed the drop bucket.

You can make Lee pots not drip by reducing the amount of flux. But then, the bullets do not completely fill out.

Use lots of flux and stir often. Stir often and use lots of flux. This is more important to bullet formation than ratio of tin.

No need to add tin or anything else to wheelweights for cowboy loads.

Hard bullets at subsonic speeds are totally not necessary.

No need to water quench cowboy loads.

Dirt daubers will create havoc if they get to your molds and you don't have bullets left in the cavities to block their construction plans.

Leaving bullets in the cavities to prevent rust is a wive's tale.

For long term storage it is best to store molds in airtight plastic freezer container and soak 'em with motor oil.

Molds must be thouroughly degreased when brought out of long term storage.

Never skim crud off the top and sling unless you are sure your dog is not behind you.

Never let your dog chew on extension cord running to the pots.

Always cast outside.

Never cast outside and get caught in sudden rainstorm.

Never allow .44 to get mixed in with .45, especially if both are same style.  

 



Rob Leahy 

is the dog OK?

cr  

 Yep.  I skimmed the drop and not having my scrap bucket handy, just slung it. She was laying under the flatbed trailer right behind me and got just a drop, mostly cooled but hot enough to make her holler.

She did in fact chew the extension cord in two. I was not there to see it but she's not done that again. She also has eaten my boat seats, battery charger, shrub bushes, you name it. That was in years past. She is now ten years old.

 

 

Big Dave

Damn, all these do's and don't.....the stress, the stress.....

 

Harry O

You can cast more bullets in the same amount of time with two single-cavity moulds than one two-cavity mould.

Button the top button of your shirt and wear socks, not just shoes.

A Lee pot will leak, but it can be made to leak a whole lot less with a little wire (around the screw and plunger on the top).

Similar to one of yours: If you cast with two bullet moulds, they should be identical or VERY different. Never close.

It helps to keep the center pin (for a hollow-base bullet) hot by resting it (the bottom of the pin) on the top of the pot while you are waiting for the sprue lead to harden.

Almost any problem with casting can be made better by turning up the heat. If that doesn't work, add tin. If that doesn't work, throw out the stuff and try again with metal that has not been contaminated.

cr

Wire between the screw and plunger?  Tell me more.

Harry O

The plunger rod has a small groove machined around it near the top. The head of the screw is supposed to fit in that groove. Moving the screw up or down is supposed to adjust the plunger. It often slips out of the groove.

I took a short section of stainless steel aviation tie-wire and wrapped around the two of them so that the head of the screw cannot slip out. Cuts down on the leaking a lot. It allows you to actually use a screwdriver on the plunger like it is supposed to. I have relatively little leakage and it is easily brought under control with the screwdriver.

 


vrmn1

My cast iron pot don't leak so that is not a problem.  It also don't have a power cord.
The burner does have a gas line though.

 

 

OwenB 

No matter how efficient you become at casting, you will always be able to shoot the bullets faster than you can make them. It's not fair!

 

 

Wilson Dew
All of these sayings are true and I'll add one more.

It is now cheaper to buy already cast than to do it yourself in the more common calibers...unless you want a "special" bullet.

I've learned that from almost 40 years of casting. I can buy caliber 32 100 grain cast bullets for .03 each. And for HBWC for my Smith 52 with shipping for about .035 No way I can cast them if you count the time andlabor required plus the cost of the equipment and on and on and on and on...
So why do I still cast???

cr

Dog gone Wilson, you started this mess. Gave me my first molds. I have cast literally thousands since then. Became first class WW scrounger.

Now you tell me.


OwenB

That's right, and some of these commercial casters make really excellent bullets.


Charles

True.. but you bypass the moral element..
There are some of us that believe buying bullets of any kind is offensive to the Shooting God's. Buying cast is not as bad as buying those dreadful little yellow thingies, but it is the first step toward moral failure and it is indeed a slippery slope.

 

Charles


Fluxing can be almost eliminated with a bottom pour pot if after the first flux on a new melt, you place a 1/4" layer of Kitty Litter on top of the melt. You can then add ingots which will go down through the litter with no need for fluxing. The litter eliminates the contact between the melt and the air.. hence no oxidation. Use the old fashion cheap clay litter not the new fancy pearls, etc, etc.

It really and truly works and you can continue casting until you run out of ingots or the pain in your shoulders get to you.. whichever comes first.


cr


I have used sawdust from table saw It does indeed work mighty well except for the crud it builds up on the walls of the pot that just get harder and harder.


cas

How do you get this stuff out afterwards?


John K.

cas, every once in a while I empty my pot,put it in my outside sink, fill it up with water, plug it in and let it boil for a few minutes, repeat a couple of times with clean water and I'm done! Clean pot.


Scott Tschirhart

 Charles, I had but one bottom pour pot and it was a Lee years ago. It always leaked and I had nothing but trouble with it.

Which of the available bottom pour furnaces are any good? With the larger bullets I now use, I think a bottom pour furnace may be in my future.


Charles

A cure for the dribbles. . I use a Lyman but the RCBS seems just as good. Allot of my fellow casters use the Lee. All bottom draw furnaces will develop a dose of the dribbles after a time. It comes from the accumulation of crud in the spout that keeps the lever/plug from seating all the way for a tight leak free fit. Here is the fix:

Fill the pot with water and bring to a boil for a couple of minutes. Dump water and this will clean 95% of the crud out of the pot.

Remove the plug/plunger and clean with steel wool or fine (400 grit) emery.

Clean out the inside of the spout and plunger seat the best you can with a pick of some kind. I use a proper size drill bit to ream out the inside of the spout and get rid of crud there.

Coat the seating end of the plunger with emery paste. I use Clover 320 grit). Chuck it in a hand drill or an electric drill on slow speed. Place in it's seat in the inside of the pot and lap it a little in place. If the pot has a guide at the top for the plunger/plug use it to keep the gizmo straight during laping.

Blast out any left over emery paste with carburator cleaner, clean the plug/plunger with the same and reassemble the furnace.

This will stop the dribbles. How long depends on how clean your alloy is and how you use the furnace.

This is just part of routine maintainance on a bottom draw furnace. It goes with the turf. However, the benefits of the bottom draw (when used with Kitty Litter) far outweight the problems.  

John K.

A couple more...

NEVER, NEVER, UNDER ANY CIRCUMSTANCES, MELT WHEELWEIGHTS DIRECTLY IN YOUR BOTTOM POUR POT

Use spray brake cleaner to degrease moulds before use

Use an electric hotplate with a piece of steel plate on top to pre-heat moulds

While casting, use the hotplate to pre-heat ingots for the next pot  

 


lloydsmale 

never get a new mold and cast a thousand bullets before finding out none of your guns like the bullet.



Harry O

Been there, done that......Lee tumble lube 124gr 9mm Luger bullet. Cast a bunch of bullets with two double cavity moulds. Neither my sons nor my 9mm would shoot it. Keyholed at 7 yards. I had some unsized (that was another problem -- I sized and lubed a LOT of them based on the bore size). I tried it up to "as cast" and it shot better the larger it got, but it never shot well enough.

 

 

 

 

 

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